Food industry 4.0
Traditional methods of food processing are quickly evolving to integrate the latest advances in information technology, automation and control along entire supply chains and factories, which is known as the Food Industry 4.0 . The idea behind it is to create synergies among all elements along a processing chain, from primary producers to final consumers, based on data and machine learning to drive improvements in productivity, quality and sustainability.
The Institute of Marine Research is contributing to this revolution with its innovative technologies and approaches. Our researchers and technicians currently work on improved sensors & models for production & traceability. By providing real-time data on the status of a process or product, we allow for greater and more flexible control over production. We also add value to these food products and increase their shelf-life.
Furthermore, the IIM works on the development of new environmentally-friendly packaging and smart interactive labeling to better inform all the agents along the food chain. Finally, exploring new technologies and methods for the valorization of waste products fosters a circular economy, which, once again, brings our society closer to fully sustainable development.
A common example of integration along the value chain is traceability. Traceability of raw materials can increase the added value of food products and prevent food fraud. Moreover, traceability of contamination and quality also ensures food safety and increases shelf life for many products. Sensing technologies and modeling contribute greatly to this effort by providing real-time data on the status of a process or product, thus allowing for greater control and flexibility to optimize the production dynamically.
Food industry is also demanding environmentally friendly conservation and packaging systems, with smart and interactive labeling to increase shelf life and respond to consumers demands. Consumers also demand a more responsible and circular food industry. Valorization of by-products from the food processing industry also helps to minimize its environmental impact, as well as to create new value chains.
As you can see, the institute has been accompanying the food industry during this fourth revolution in many different aspects; you can read about all our capabilities and associated services below.
Capabilities
- Pilot | iDVP: Integral Discharges Valorization Point
Developed within the Life iSEAS project, in iDVP, the biorefinery concept is applied to the integral revalorization of fishing discards. It consists of devices for crushing/grinding/homogenization, autoclave, meat-bone separator for fish mince production, 300-500 L reactors configured for controlled chemical/enzymatic hydrolysis, biocompound separation and purification systems including tricanter centrifuges and membrane equipment (micro and ultrafiltration), and devices used for concentration (vacuum evaporator) and drying (freeze-dryer and spray dryer). For further information, please contact us by e-mail.
- Patent | Alkyl gallate derivatives as antioxidant and surfactant agents
Authors: Juan Carlos Morales Sánchez, Ricardo Lucas Rodriguez, Olivia Sánchez Maldonado, Francesc Comelles Folch, José Luis Parra Juez, Isabel Medina Méndez
The invention relates to a compound derived from an alkyl gallate and its production method and to its use as a surfactant and oxidizing agent, in particular as part of a composition in the form of an emulsion. More detailed information can be obtained here.
- Patent | Procedure and kit for the identification of the main commercial prawn and shrimp species
Authors: Lorena Barros Tajes; Isabel Medina; Igancio Ortea; José Manuel Gallardo
Procedure and kit for the identification of the main commercial prawn and shrimp species (Order Decapoda) belonging to families Penaeidae (Penaeus monodon, Farfantepenaeus notialis, Fenneropenaeus indicus, Fenneropenaeus merguiensis, Litopenaeus vannamei), Solenoceridae (Pleoticus muelleri) and Pandalidae (Pandalus borealis) in fresh, chilled, frozen and/or processed products and by-products. More detailed information can be found here.
- Patent | Procedure for the identification of the main commercial species of the family Merlucciidae throughout the food chain using mass spectrometry
Authors: Mónica Carrera; Lorena Barros; Jose Manuel Gallardo; Carmen Piñeiro; Daniel López; Jesús María Vázquez
- Patent | Procedure to prevent fish rankness and quality loss in fresh and processed products
Authors: Isabel Medina; Jose manuel Gallardo Abuin; Ana Alonso Pérez; Manuel Pazos Palmeiro; Juan Fernandez Bolaños Guzman; Isabel Sanchez Alonso
Prevention of fish rankness and quality loss consists in reducing susceptibility to oxidation through the production of an oxygen barrier by glazing and the addition of hydroxythyrosol as a natural water-soluble antioxidant. The technique is also applicable to fish and crustacean products. More detailed information can be found here.
Active projects
- LIFE REFISH -
<p>Flexible biorefinery to valorise discards and by-products of the European fish and seafood production (REFISH)</p>
Principal investigator:VázquezÁlvarezXosé AntónFunding body:LIFE Environment (Nature & Circular Economy)Funding for IIM-CSIC:357637€Fromto - WASHTOP -
<p>Water Associated Safety Hazards in the Treatment of Produce</p>
Principal investigator:RodríguezGarcíaMíriamFunding body:European Food Safety Authority (EFSA)Funding for IIM-CSIC:80000€Fromto - PESCANDO 4.0 -
<p>Plataforma Blockchain e IoT para garantizar la trazabilidad, seguridad, calidad y sostenibilidad en la cadena de valor de los productos pesqueros</p>
Principal investigator:VilasFernándezCarlosFunding body:PROYECTO FINANCIADO POR EL PLAN DE RECUPERACIÓN, TRANSFORMACIÓN Y RESILIENCIA Y LOS FONDOS EUROPEOS NEXT GENERATION EU EN EL MARCO DEL REAL DECRETO 685/2021 DEL 3 DE AGOSTOFunding for IIM-CSIC:145812€Fromto - DTWINE2021 -
<p>Digital Twins to optimize energy efficiency and product quality in WINEries</p>
Principal investigator:BalsaCantoEvaFunding body:Proyecto PLEC2021-007827 financiado por MCIN/ AEI /10.13039/501100011033 y por la Unión Europea NextGenerationEU/PRTRFunding for IIM-CSIC:248164€Fromto - SEAFOOD-ID -
<p>ANALYTICAL STRATEGIES BASED ON NON-DESTRUCTIVE METHODS AND METAGENOMICS FOR THE CONTROL OF PRODUCTION METHOD AND GEOGRAPHIC ORIGIN</p>
Principal investigator:GonzálezSoteloCarmenPérezMartínRicardo IsaacFunding body:Proyecto PID2020-118012RB-C21 financiado por MCIN/ AEI /10.13039/501100011033Funding for IIM-CSIC:168000€Fromto - Contrato Programa -
<p>AYUDA CONVENIO ENTRE CSIC Y LA AXENCIA GALEGA DE INNOVACIÓN -GAIN- PARA EL DESARROLLO DE PROGRAMAS DE I+D+i EN LOS INSTITUTOS DE INVESTIGACIÓN DEL CSIC EN GALICIA Y EN LOS CENTROS OCEANOGRÁFICOS DEL INSTITUTO ESPAÑOL DE OCEANOGRAFÍA (CSIC-IEO). 2021-2022</p>
Principal investigator:SaboridoReyFranFunding body:Agencia Galega de InnovaciónFunding for IIM-CSIC:521824€Fromto - ANIBLOCK_ANICHAIN -
<p>Investigación sobre párasitos del pescado, principalmente anisakis y otros.</p>
Principal investigator:GonzálezGonzálezÁngel FranciscoFunding body:MERCADONA SAFunding for IIM-CSIC:41013€Fromto - ResiduoZero_2 -
<p>Residuo Zero: Puesta en marcha de una planta piloto par ala transformación y elaboración de nuevos productos procedentes de la transformación de dorada y lubina Culmárex y en los planes de etiquetado de nuevos Productos.</p>
Principal investigator:MedinaMéndezIsabelFunding body:Culmarex S.A.Funding for IIM-CSIC:24705€Fromto - BBM -
<p>Biotecnología y Bioprocesos Marinos</p>
Principal investigator:GonzálezSoteloCarmenFunding body:Ayudas cofinanciadas con fondos de la Agencia Gallega de Innovación de la Xunta de GaliciaFunding for IIM-CSIC:75000€Fromto - ARMAS -
<p>Estudio, diseño e implementación de estrategias de Análisis de riesgos para fortalecer las seguridad, calidad y calidez del Rape y la Merluza del Atlántico Sudeste frente a parásitos zoonóticos</p>
Principal investigator:GonzálezGonzálezÁngel FranciscoFunding body:Mascato SAFunding for IIM-CSIC:88417€Fromto